Q: Can Drill Drawing Table(Drill Symbols) Replace NC Drill Files?

“Drill Drawing Table” What is drill drawing table? Drill drawing table is also known as drill drawing legend or drill table. The drill drawing table includes hole size, hole type, hole counts and so on. More importantly, each hole size of drill will be represented by a specific symbol or letter. “NC Drill Files” NC drill files stands for numeric control drill file which contains hole location, hole shape and hole size. NC drill files and Gerber file are two different files. Take “Altium Designer” for example, the outputs of design could be divided into “Gerber files” and “NC Drill Files”. If missing “NC Drill Files” during project evaluation stage, the production cost could be calculated but might be less accurate. However, the “NC Drill Files” is necessary once entering production phase. So can “Drill Drawing table” replace “NC Drill Files”? The answer is NO. Due to the drill drawing table can’t provide exact location of each hole. Without the coordinate information, the PCB manufacturer can’t set the drilling program for hole drilling. Thus, the “NC Drill Files” are required for PCB fabrication.

Q: Purpose of Back drill For Printed Circuit Board

Purpose of Back drill For Printed Circuit Board Back drillis a drill process for plated hole (via) on the PCB, the main purpose of back drill process is to reduce the length of the stub and its capacitance effect by eliminating the excess copper in the plated hole (via) on the PCB. By eliminating the excess copper in the plated hole, the transmission characteristics of high-speed signals can be improved, further increasing the transmission speed of high-speed connectors. Back drill can be applied to any type of circuit board where stubs cause signal integrity degradation, with minimal design and layout considerations. Now we’re going through the advantages of Back drill below: Reduced deterministic jitter Lower bit error rate (BER) Less signal attenuation with improved impedance matching Increased channel bandwidth Increased data rates Reduced EMI radiation from the stubs Reduced excitation of resonance modes Reduced via-to-via crosstalk Aspect ratio can be neglected (in contrast to blind vias)

Question 1

What Is ExPlus’ SOP When Encountering Client’s Complaint?

Accepted Answer

To complete PCB production, it involves various processes. As matter of fact, it’s unrealistic to say there’s no defect board during the process. To cope with possibility of shortage of delivery, the PCB manufacturer will calculate the backup rate before procuring the raw material in order to fulfill client’s order quantity. However, even if the PCB manufacturer proceeds "open circuit" and "short circuit" test, so called E-TEST, FQC, and OQC before delivery. But due to most of inspections are still conducted by personnel thus the chance of leaking the defect board is unavoidable. So, it’s crucial how PCB manufacturer deals with the situation when the defect board is found on the client’s site.

As being in PCB industry since 1997, ExPlus has it SOP when receiving client’s complaint. The SOP could be divided into several steps as below.

Step 1, The client provides the picture of complaining issue and the picture shall include the maker’s logo and D/C(Date Code, which identify which week the board was produced.) And the client informs the quantity of defect board, the process stage of the board, and handling of the defect board.

Step 2. After the contact window(usually the Sales Team) receives the information from the client, the Sales Team will fill out the CAR form(CORRECTIVE ACTION REPORT) and forwards to the relative departments which including but not limited to QA Team, Engineering Team and Purchasing Team.

Step 3. Upon receiving CAR from Sales Team, the QA Team shall check bellows.

Step 3.1 The information provided in the CAR form is complete or not? Whether the image can
define the root cause of defect. If not, the QA Team shall reply with feedback or comment back to the Sales Team.

Step 3.2 If the provided information and image is clear, then the QA Team will confirm whether the defect meets client’s regulations or IPC standard. If within standard, then the QA Team will return the CAR and provide with quoted IPC terms and supportive image. On the other hand, if the defect beyond the standard, then the root cause and CAR shall be replied within 24 to 48 hours. In the case that the issue is too complicated to be replied with 48 hours, then it shall be estimated the exact hours it will take and reply back to the client.

Step 4 If the defect board checked out to be makers’ responsibility, the case of customer complaint could be solved by multiple methods such as replacing with new boards, deducting the cost from repeating order and so on.

In fact, it takes time and also difficult to find out the root cause of NG board when the bare board is assembled. Thus, it’s best to inspect the bare board before assembly.

Question 2

Silk Screen Can Be Printed as Multiple Colors and Functions

Accepted Answer

The production method of printing silk screen on PCB is quite similar to solder mask.
They are both liquid to be printed and cured on PCB, and also different colors.
That’s right! Silk screen is not always white.
On white solder mask PCB, the silk screen can be black.
And sometimes other different colors may be used as well.

Function of silk screen can be separated as follows:

Identification
For PCB Designer: P/N, Symbol, Logo, Assembly Remark, Component Code, etc.
For PCB Maker: Manufacturing P/N, UL Logo, Serial Number, etc.

Record
For PCB Designer: Version of design, Date of design completion, etc.
For PCB Maker: Manufacturing date code, manufacturing version, etc.

Question 3

Can Drill Drawing Table(Drill Symbols) Replace NC Drill Files?

Accepted Answer

“Drill Drawing Table”
What is drill drawing table? Drill drawing table is also known as drill drawing legend or drill table. The drill drawing table includes hole size, hole type, hole counts and so on. More importantly, each hole size of drill will be represented by a specific symbol or letter.

“NC Drill Files”
NC drill files stands for numeric control drill file which contains hole location, hole shape and hole size. NC drill files and Gerber file are two different files. Take “Altium Designer” for example, the outputs of design could be divided into “Gerber files” and “NC Drill Files”. If missing “NC Drill Files” during project evaluation stage, the production cost could be calculated but might be less accurate. However, the “NC Drill Files” is necessary once entering production phase.

So can “Drill Drawing table” replace “NC Drill Files”?
The answer is NO. Due to the drill drawing table can’t provide exact location of each hole. Without the coordinate information, the PCB manufacturer can’t set the drilling program for hole drilling. Thus, the “NC Drill Files” are required for PCB fabrication.

Question 4

The Component & Solder Sides of PCBs

Accepted Answer

In the previous article, we have introduced the advantages of SMT, and the basic methods of PCB assembly (THM/SMT).

First of all, we define the side of the PCB with components as the Component side (Side C), and the other side without components and touches the solder mask called the Solder side (Side S). However, this expression has been used in the past we used to insert DIP components on a single side, therefore it is named “The side for insert DIP” and “The side for solder mask”. Until now, each side with components can either be named as “components side" or “solder sides”.

Nevertheless, how do define the name of each side during the production process?

Some designers called the part which included more components and IC “Component side”, and named the other parts which do not include IC components as “Solder mask”, also known as “Side A&B” or “Side C&S”. In conclusion, the name of sides depends on the designer.

*Related Article:
SMT1: The advantages/disadvantages about SMT
SMT2: Basic methods of PCB assembly: THM & SMT

Question 5

Purpose of Back drill For Printed Circuit Board

Accepted Answer

Purpose of Back drill For Printed Circuit Board

Back drillis a drill process for plated hole (via) on the PCB, the main purpose of back drill process is to reduce the length of the stub and its capacitance effect by eliminating the excess copper in the plated hole (via) on the PCB.

By eliminating the excess copper in the plated hole, the transmission characteristics of high-speed signals can be improved, further increasing the transmission speed of high-speed connectors.

Back drill can be applied to any type of circuit board where stubs cause signal integrity degradation, with minimal design and layout considerations.

Now we’re going through the advantages of Back drill below:

Reduced deterministic jitter
Lower bit error rate (BER)
Less signal attenuation with improved impedance matching
Increased channel bandwidth
Increased data rates Reduced EMI radiation from the stubs
Reduced excitation of resonance modes
Reduced via-to-via crosstalk
Aspect ratio can be neglected (in contrast to blind vias)

Question 6

The design requirement of COB

Accepted Answer

In the previous article, we have introduced what is the COB process, wire bonding, and wire pull test. In this article, we’re going to talk about the design requirements of COB.

1.The surface finish should be either gold plating or ENIG to provide the requirement of Die Bonding, and the thickness of gold plating is usually larger than general.

2. The consistency of length of wire should be considered. In other words, to spread the risk of short circuit, the manufacturer have to keep the same distance from solder joint to Die and PAD. Shorten the spacing can avoid the appearance of diagonal PADs, and designing elliptical PAD also be helpful to equally divide the bonding wires into the relative positions.

3. Additionally, one wafer should have more than two positioning points, and replace the round hole with a cross shape. Wire Bonder is automatic-control, due to the restriction of the machine, the engineer should consider the function while setting the positioning points.

4. The Die Pad of the PCB should be bigger than the actual size, not only can control the shift of the die but also avoid the over-revolve in the die pad. The suggestion is every die pad on the board should be larger than the actual size.

5. It would be better not set vias in the potting area, or require the PCB manufacturer to plug those vias completely. The purpose is to avoid epoxy filters with the other side of the board.

6. For the convenience of dispensing and dispensing control, it is suggest to print the silkscreen on the areas which need epoxy.

*Related Article:
COB1:What is COB (Chip On Board)? Introduce the Evolution History of COB
COB2:Brief Introduction Process of COB (Chip On Board)
COB3:Introduce COB's bonding wire and its pulling force

Question 7

What Is Solderability Test and Its Purpose?

Accepted Answer

To ensure the reliability of PCB, PCB manufacturer will conduct multiple tests. One of destructive testing is Solderability test. It’s essential that there’s no delamination after Solderability test.

Testing method might slightly vary from manufacturer to manufacturer. Refer to IPC-TM 650 Solder float experiment, the operator will float the specimen for 4~5 seconds on the surface of a solder bath maintained at 260 +/- 5°C. Or the operator will dip the specimen for 10 seconds in a solder bath maintained at 288 +/- 5°C. This operation shall be repeated 2~3 times. The 2nd method called Edge dip test. Both methods could test the reliability of PCB and ensure the quality of Printed Circuit Board.

⇣⇣⇣ For more PCB tests before delivery. ⇣⇣⇣
What is E-Test?
What is Hi-Pot Test?

Question 8

Surface Finish Is the Connection between Copper PAD and SMT Solder

Accepted Answer

Similar to solder mask, however, surface finish does not protect copper trace but the exposed copper PAD after solder mask process. As the connection between copper PAD and SMT solder, a few common options and comparison are as below.

OSP (Organic Solder-ability Preservative)
Advantage: low cost / good flatness / good solder-ability
Disadvantage: short storage time / not good for second time reflow

Lead Free HASL (Hot Air Solder Level)
Advantage: better cost / good solder-ability / better storage time
Disadvantage: bad flatness / not good for small component

ENIG (Electro-less Nickel Immersion Gold)
Advantage: long storage time / good flatness / good for second time reflow
Disadvantage: high cost / less welding strength

Green ENIG (Immersion Gold)

Question 9

Skin Effect and Its Effect on PCB Impedance

Accepted Answer

Simply put, the Skin Effect is the significant factor that cause the signal loss. At low frequencies, the current density inside the conductor is uniform, and the current flowing in the center is the same as the current density at the edges. But when the frequency gradually increases, the flowing charges will gradually approach the edge, and even no current will pass through the middle.

What is the specific impact of the skin effect in the actual PCB routing? For short transmission circuits, the loss in transmission can ideally be ignored. However, in practical, especially circuits with long-distance transmission, the additional loss caused by the existence of transmission trace resistance should be significantly considered. Thus, for PCBs, especially with high speed and high frequency features, when design and adjust the trace width to meet the impedance value, should consider the Skin effect and avoid the EMC issues.

Question 10

The Cause and Solution When Having Air Bubbles During Potting

Accepted Answer

We has introduced in previous article about what is COB, what is process of COB, and bonding wire and its pulling force. In this article, we’re going to talk the problem about the air bubbles in epoxy under the production process. It is not allowed to have bubbles exist in epoxy. The bubbles in the epoxy floor not only affect the aspect of the board, but also could damage the stability of AI wire and gold wire from inner wire bounding.

The solution is as follows

When there are bubbles in the epoxy
C- Improper mixing of adhesive and hardener.
S- Careful mixing.

There is air remaining during the process of potting.
C- The speed of potting was too fast or having some problems in the production process.
S- The mechanization can offer quality stability. Additionally, we usually use small needle for production and rotate from exterior to inner, the direction can also be reversed.

The too high viscosity of epoxy.
C- The too high viscosity cause the lack of liquidity and the voids cannot be filled properly. The liquidity increasing happens at the beginning of curing. Firstly the epoxy flows to fill the voids but bubbles are formed on the surface; secondly the air still cannot overflow completely and internal bubbles will be formed.
S- Find the epoxy which is low viscosity to increase the liquidity, or pre-heating the epoxy.

The inappropriate conditions of epoxy curing
C- The over temperature of curing cause the faster curing time, however, it also decrease the possibility of overflowing the bubbles from epoxy.
S- Do not increase the temperature to shorten the time of curing.

*Related Article:

COB1:What is COB (Chip On Board)? Introduce the Evolution History of COB
COB2:Brief Introduction Process of COB (Chip On Board)
COB3:Introduce COB's bonding wire and its pulling force

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