Why are PCBs designed stack-up?

PCB stack-up design is a process of arranging the layer configuration of a multi-layer printed circuit board (PCB). This design considers various factors including electrical performance, signal integrity, EMI (electromagnetic interference), and thermal management. The primary purpose of stack-up design is to maximize the performance and reliability of the PCB.

PCB stack-ups are necessary for several reasons:

Electrical Performance: In high-speed and high-frequency applications, stack-up design ensures stability and consistency in signal transmission. By controlling the distances and arrangements between signal layers, ground planes, and power planes, signal transmission losses and crosstalk can be reduced, thereby enhancing electrical performance.

Signal Integrity: In multi-layer PCBs, couplings and interactions exist between signal layers. Proper stack-up design can mitigate interference between signal layers, improve signal integrity, and reduce signal distortion and jitter.

EMI Suppression: Rational PCB stack-up design can reduce electromagnetic radiation and external interference (EMI) of the PCB. Proper spacing between layers and distribution of copper foils between layers can enhance PCB's EMI suppression capability.

Thermal Management: In high-power applications, stack-up design can aid heat conduction and dissipation. By adding thermal heat spreaders or copper foils at appropriate locations, PCB heat dissipation can be facilitated, preventing overheating and damage.

In summary, stack-up design aims to ensure high performance, reliability, and stability of the PCB while meeting specific requirements of diverse applications. The reasonable stack-up design optimizes PCB's design and performance to the fullest extent.