What does the term “X-out” mean in the PCB industry?

  • In the PCB industry, the term “X-out” also known as “Cross-board” and “X-board”. It stands for the defective boards in PCB panels, and X marks are usually marked on the top.
  • Normally, the SMT factory will not allow X-out boards appear in PCB panels, because it cause the loss of efficiency during the process of SMT. However, the X-out boards is inevitable while producing PCBs, the more PCBs in one single panel, the more likely X-out boards appear.
  • The Acceptable Quality Level (AQL) for X-out boards in the PCB industry, generally, the number of X-out boards must be less than 20% of the number of PCBs in a panel. That is, in a panel with 4 pieces of PCBs, only allowed 1 X-out board in it. In a panel with 8 pieces of PCBs, only allowed 2 X-out boards. And the total amount of X-out boards must be less than 10% of total PCB shipments.
  • When about to ship the PCBs, must be assured that in each vacuum bag, the position of X-out boards must be the same position in each panel. If the X-out boards less than the quantity of the whole package, it must be packed in the mantissa box, and clearly marked with the total quantity of PCBs and X-out boards and relevant information.
  • If the buyers allow X-out boards to exist in PCB panels, the SMT factory can skip the X-out boards without doing SMT process by modifying the SMT program or by identify the bad marks on PCBs. But it will cause the SMT efficiency loss.
  • If the buyers will NOT allow X-out boards to exist, it means the PCB manufacturers are forced to produce more PCB panels, in order to eliminate the PCB panels, which has X-out boards in it. Therefore, the purchase cost will increase, but the SMT process will achieve the maximum of efficiency.